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Walmart plans new high-tech perishables distribution center in South Carolina

Automated fresh/frozen food facility would be retail giant’s largest grocery DC

Russell Redman

October 20, 2021

4 Min Read
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Using a range of automation technology, the planned Lyman, S.C., distribution center will move twice as much grocery product as a traditional DC, Walmart said.Walmart

Walmart aims to build a high-tech distribution center for fresh and frozen food in Lyman, S.C., marking the retailer’s biggest grocery DC to date.

Slated to open in 2024, the more than 720,000-square-foot facility will move twice as much grocery product — including perishables such as produce, eggs, dairy, flowers and frozen goods — in supplying area stores via a combination of manual labor and automation, robotics and machine learning technology, Walmart said yesterday.

“Walmart’s high-tech grocery distribution center will include game-changing innovations that are radically disrupting the supply chain, getting products onto shelves for our customers even faster while saving time for our associates,” David Guggina, senior vice president of automation and innovation at Walmart U.S., said in a statement. “We’re proud to be opening Walmart’s largest automated grocery distribution center in Spartanburg County and look forward to bringing new STEM job opportunities to the region.”

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In July, Walmart unveiled plans to automate more than half of its regional distribution centers under a partnership with Symbotic.

Currently, Bentonville, Ark.-based Walmart operates four distribution centers and 122 retail stores in South Carolina, where it employs 34,136 associates.

“We’re thrilled to bring our high-tech grocery distribution center to the thriving logistics hub of Spartanburg County,” commented Tim Cooper, senior vice president of supply chain operations at Walmart U.S. “The new distribution center will be critical to ensuring our stores are stocked with the freshest grocery items to provide convenience and quality at everyday low prices to customers and communities in the state of South Carolina.”

Related:Walmart kicks off delivery service for other businesses

The new facility is expected to add more than 400 full-time regional jobs, including technology-focused positions, Walmart reported.

“This $450 million investment and the more than 400 jobs created will boost South Carolina’s already rapidly growing economy and create even more opportunity for our people,” South Carolina Gov. Henry McMaster stated.

Walmart’s announcement of the new high-tech DC comes three months after the company unveiled plans to automate 25 of its 42 regional distribution centers (RDCs) with robotics and other automation technology from Wilmington, Mass.-based Symbotic. The scalable system uses a fleet of robots and proprietary software to improve throughput and expand warehouse capacity, cutting the time it takes to unload, sort and stock freight at Walmart stores, the companies said.

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Walmart announced its first automated grocery DC, located in Shafter, Calif., in 2018.

Symbotic first implemented its system at Walmart’s RDC in Brooksville, Fla., in 2017. Since then, Walmart has worked with Symbotic to test the technology and optimize its use at the facility and other locations. The pilot builds on supply chain advances achieved from automation projects at Walmart’s high-tech consolidation center in Colton, Calif., and its high-tech DC for fresh and frozen groceries in Shafter, Calif., which have reduced handling costs and improved service to stores and customers.

Related:Walmart Canada expands commitment to sustainable beef

Walmart noted that it also has invested in drone technology, including from Virginia Beach, Va.-based DroneUp and Israel-based Flytrex, as well as in autonomous vehicles to support last-mile deliveries.

The latter includes a range of partnerships, most recently with Ford Motor Co. and autonomous vehicle developer Argo AI to launch a self-driving vehicle delivery service in Miami; Austin, Texas; and Washington, D.C. This past April, Walmart said it invested in San Francisco-based Cruise, a majority-owned subsidiary of General Motors, to use Cruise electric-powered autonomous vehicles for last-mile delivery. The move followed a pilot with Cruise’s self-driving vehicles announced last November and begun early this year.

In 2020, Walmart tested the unmanned Nuro R2 delivery vehicle in Houston to bring online grocery orders to customers’ homes. And in July 2019, Walmart announced it was working with Gatik on a “middle-mile” logistics pilot using the tech startup’s self-driving Ford Transit Connect vans to help move goods from the Walmart Supercenter in Rogers, Ark., to a Walmart Neighborhood Market in nearby Bentonville. That test shifted to fully driverless Gatik vehicles earlier this year.

About the Author

Russell Redman

Senior Editor
Supermarket News

Russell Redman has served as senior editor at Supermarket News since April 2018, his second tour with the publication. In his current role, he handles daily news coverage for the SN website and contributes news and features for the print magazine, as well as participates in special projects, podcasts and webinars and attends industry events. Russ joined SN from Racher Press Inc.’s Chain Drug Review and Mass Market Retailers magazines, where he served as desk/online editor for more than nine years, covering the food/drug/mass retail sector. 

Russell Redman’s more than 30 years of experience in journalism span a range of editorial manager, editor, reporter/writer and digital roles at a variety of publications and websites covering a breadth of industries, including retailing, pharmacy/health care, IT, digital home, financial technology, financial services, real estate/commercial property, pro audio/video and film. He started his career in 1989 as a local news reporter and editor, covering community news and politics in Long Island, N.Y. His background also includes an earlier stint at Supermarket News as center store editor and then financial editor in the mid-1990s. Russ holds a B.A. in journalism (minor in political science) from Hofstra University, where he also earned a certificate in digital/social media marketing in November 2016.

Russell Redman’s experience:

Supermarket News - Informa
Senior Editor 
April 2018 - present

Chain Drug Review/Mass Market Retailers - Racher Press
Desk/Online Editor 
Sept. 2008 - March 2018

CRN magazine - CMP Media
Managing Editor
May 2000 - June 2007

Bank Systems & Technology - Miller Freeman
Executive Editor/Managing Editor
Dec. 1996 - May 2000

Supermarket News - Fairchild Publications
Financial Editor/Associate Editor
April 1995 - Dec. 1996 

Shopping Centers Today Magazine - ICSC 
Desk Editor/Assistant Editor
Dec. 1992 - April 1995

Testa Communications
Assistant Editor/Contributing Editor (Music & Sound Retailer, Post, Producer, Sound & Communications and DJ Times magazines)
Jan. 1991 - Dec. 1992 

American Banker/Bond Buyer
Copy Editor
Oct. 1990 - Jan. 1991 

This Week newspaper - Chanry Communications
Reporter/Editor
May 1989 - July 1990

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